The New Warehouse Podcast

Cartonization and the Rise of the Packing Control System

When most people think about warehouse efficiency, they picture automation, robotics, or faster picking speeds. But for James Malley, Co-founder and CEO of Paccurate, the real opportunity lies in something far less flashy—how we pack boxes. In this episode, Kevin chats with James about Paccurate’s milestone of processing one billion packs and how the company is redefining packaging optimization through cartonization.

What began as a side project tackling dimensional weight challenges has evolved into a new layer of warehouse intelligence: the Packing Control System (PCS). As James explains, sometimes the smallest adjustments have the biggest ripple effects.


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